Fluidized Bed Dryer cum Processor
Suitable for ‘Dyring’ and ‘Top Spray Granulation’. Precise process control, Faster and reproducible results.
Lab Scale: 200gm to 5 Kg
Pilot Scale: 5 Kg to 20 Kg
Commercial Scale: 30 Kg to 600 Kg
- Lab Scale: up to 3 Kg/hr
- Pilot Scale: up to 30 Kg/hr
- Commercial Scale: up to 300 Kg/hr
Fluidized Bed Dryer cum Processor
Suitable for ‘Dyring’ and ‘Top Spray Granulation’. Precise process control, Faster and reproducible results.
Lab Scale: 200gm to 5 Kg
Pilot Scale: 5 Kg to 20 Kg
Commercial Scale: 30 Kg to 600 Kg
Fluidized Bed Dryer cum Processor
Fluid Bed Dryer is one of the most important equipment in wet granulation process of tablet manufacturing. FBD serves the most critical part of this sequential manufacturing process which is uniform and quick drying of granules achieved from homogeneous wet mixing of various ingredients.
Pilot Scale: up to 20 kg/batch
Commercial Scale: up to 500 kg/batch
Product container
Filter Bag Unit
Sampling Port
Pneumatic Bag Lifting
Salient Features
- In compliance with cGMP guidelines
- Modular design makes it easy in operation and maintenance
- All product contact parts are made of SS 316 (SS 316L on request)
- PLC based operations with 7” Color HMI
- Spraying System with Spray Nozzles and Peristaltic Pump
- Precise temperature control for inlet air, product bed & exhaust air within ± 2°C
- Double skin AHU with 10u pre filter, 5μ microvee and 3μ HEPA Filter
- Quick openable dutch sieve & Conidur Distribution Plate in product container reduces changeover time
- Inbuilt online sampling device in product container
- On/Off type pneumatic inlet & outlet dampers
- An explosion safety flap of adequate capacity at the top of dryer
- Food grade silicon inflatable gaskets at bottom and top of the container and at bag sealing ensures leak proof operation
- Pneumatic Finger Bag shaking system
- Pneumatic Finger Bag lifting and lowering
- Auto material transfer from RMG to FBD (Optional)
- Sound relaxation silencer to reduce noise at exhaust (Optional)
- Wet or Dry Scrubber (Optional)
- Flameproof (FLP) Blower Motor (Optional)
- Air velocity sensor (Optional)
- Spray Balls for WIP
- CIP Skid (Optional)
- 21CFR PART11 Compliance (Optional)
Design
Ergonomically designed compact foot print
Easy to clean and maintain
PLC based operation with color HMI
Dust free processing
Pilot Scale
| Current Name | FBP-10 Kg | FBP-15 Kg | FBP-20 Kg | |
|---|---|---|---|---|
| Gross Volume (L) | 12.5 | 25 | 37.5 | 50 |
| Max. Working Capacity (Kg) | 5 | 10 | 15 | 20 |
| Min. Working Capacity (Kg) | 2.5 | 5 | 7.5 | 10 |
Commercial Scale
| Current Name | FBP-30 | FBP-50 | FBP-60 | FBP-100 | FBP-120 | FBP-150 | FBP-200 | FBP-250 | FBP-300 | FBP-400 | FBP-500 |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Gross Volume (L) | 75 | 125 | 150 | 250 | 300 | 400 | 500 | 625 | 750 | 1000 | 1250 |
| Working Volume (L) | 60 | 100 | 120 | 200 | 240 | 320 | 400 | 500 | 600 | 800 | 1000 |
| Max. Working Capacity (Kg) | 30 | 50 | 60 | 100 | 120 | 150 | 200 | 250 | 300 | 400 | 500 |
| Min. Working Capacity (Kg) | 15 | 25 | 30 | 50 | 60 | 75 | 100 | 125 | 150 | 200 | 250 |
| No. of Spray Gun Port | 2 | 2 | 2 | 3 | 3 | 3 | 3 | 3 | 3 | 3 | 3 |
| No. of Nozzle | 1 Head | 1 Head | 1 H | 3 Head | 3 Head | 3 Head | 3 Head | 3 Head | 6 Head | 6 Head | 6 Head |
Machine Layout